Showing posts with label Status. Show all posts
Showing posts with label Status. Show all posts

Friday, January 4, 2019

An announcement

With the ending of 2018 and the start of a New Year I have an announcement to make.  In short: the VSR Alternator Regulator is Going Pro.

Over a year ago I crossed paths with Rick Jones, who was the VP of Marketing at Balmar before it was sold to a holding company a few years back.  After a few conversations we agreed to form a company Wakespeed Offshore with the VSR Alternator Regulator technology as the flagship offering in a portfolio of regulators.  


It has kept me rather occupied this past year and here is an early photo of the results:

Engineering Prototype of WS500 Regulator

It is a 4th generation VSR Regulator, featuring more robust electrical design and protections, enhanced communications and charge profile for better support of advanced battery chemistry (e.g. LiFeP04),  as well as IP67 design points.   And it is just one of a family of regulators we will be bringing to market soon.

And this brings me to the news:  Unfortunately the VSR Alternator Project as documented in this blog will not be advanced beyond its current state.  There are several reasons for this, including:  Time/resource availability, the fact that the CPU used it at capacity, and perhaps more so – due to my picking up the rest of the portfolio I have been exposed to concepts which are not mine to bring into Open Source.   So, it is with a bit of sad news that I must acknowledge that this phase of the VSR story is coming to a close. 

This has been an interesting project over the years, and I am hoping with 2019 it will continue into the future providing a true state of the art alternator regulator.  It has always been clear that this technology was significantly ahead of anything on the market, and now it seems we are getting proof of that.

Sunday, July 29, 2018

Gen 3B regualtors ready to ship!

The new batch is in, tested, flashed, and almost ready to ship!  All per-ordered units will be sent out the week of July 29th - once I get them confirmal coated.

Thank you all to those who waited SO long for this next batch; for follow on orders will be taking steps to try to reduce any potential delays.  And with the 3B regulators now available to ship the special per-order pricing will come to an end on August 10th.  In case anyone is interested. . .

Over the next month be looking for that simple 2" Dash Display to become available, as well as a per-machined plastic case for the 3B regulators design.  Plus (I hope) even more news this winter.  Already hear of a larger display in the works, and of course the App being worked on by Rick Bell (See link on hope page of this Blog).  2018 looks to be a good year for the VSR Alternator Regulator, with a lot happening around it.   2019 should be even better! 

And a Thank You to all who have contributed and support this effort over the years - 6 year now  (8 if I go back to the parent DC Generator Controller effort where this all started).    And an interesting thought: using David A. Wheeler's 'SLOCCount' tool the VSR Alternator Regulator represents over 18,000 lines of C/C++ code, 4+ Man-years of development effort with a development cost exceeding $500,000  -- proving you could find programmers for $50K a year.  And that is just the software side!


Firmware v1.3.1 released

Firmware version 1.3.1 has been released.  It is posted both in Source code and per-compiled binary in Github.  Remember, there is a simple to use (Windows only, sorry) update utility under the 'alt-Binary' link:


https://github.com/AlternatorRegulator/alt-Binary

https://github.com/AlternatorRegulator/alt-Binary


The three major changes for this release include:
  • Improved load-dump handing - Regulator less likely to pull back 100% after major load removal.
  • Better support for OSEnergy Dash Display
  • Some feedback for dual alts.
     
Along with the above there continues to be edits and code shifting to allow for common source code reuse among different projects current under development.  Expect more in this area as other projects progress, and also to tidy things up.


Tuesday, May 8, 2018

Pre-release v1.3.0RC1 firmware

Today I pushed up a new revision to the firmware, called V1.3.0 RC1   This time I am doing things a little different mostly because there are more people out there who are interested and able to do some testing.  So rather then directly releasing this version after I have completed my testing, I am doing a pre-release.

The other reason for this pre-release is there has been a few changes in the code, specifically around improving how twin engines cooperate:  balancing, and hand-offs when switching running on only one and then the other.   To be honest I have limited ability to test such a situation - being a single engine setup...

Those interested in doing some early validation testing please go to the source code at: 
    https://github.com/AlternatorRegulator/alt-Source

There is no pre-compiled version of this, but if someone is truly interested I can assembly a test package and make it available for the windows BAT file update utility.

If you do find issues or have comments, please open a comment or issue on Github.



Later the Reference Guide will be updated, until then here are two notable changes:
  • Revised AST;  AltState encoding numbers
  • Addition of new advanced high-reliability capability:  required Sensors.
 and here are clipping from the edits:




AltState:              Current state of the Alternator, per the following table:
1.2.x and below
1.3.x and above

0,1
0,1,4
– Alternator Off
2, 3
2,3
- Alternator FAULTED (See Fault Code)
4
10
- Alternator in delay mode while engine warms up
5
11,15
- Ramping towards BULK mode.
6,7
12,20
- In BULK mode
8
21
- In ACCEPTANCE mode
9
22
- In OVER CHARGE mode
10
30
- In FLOAT mode
11
31
- In FORCED_FLOAT mode (via Feature_in pin and CPE = #8)
12
36
- In OFF (Post Float) mode
13
38
- In EQUALIZE mode
14
39
- In CVCC mode (only available in system under direction of CAN master)



 ===================================




$SCA:    <reserved>, < Alt Target Temp >, <Alt Derate (norm) >,<Alt Derate (small) >,<Alt Derate (half) >, <PBF>, <Alt Amp Cap >, <System Watt Cap. >, <Amp Shunt Ratio>, <Shunt Reversed?>,<Idle RPMs>,<Warmup Delay>,<RequiredSensors>
 


 
Required Sensors:  <WHOLE NUMBER ( 0 à  255 ) >    Many capabilities depend on the presence of sensors.  Battery compensation requires the presence of a battery temperature sensor; Alternator Temperature regulation requires the presence of an alternator temperature sensor.  If one or more of these sensors are not installed, or fail during operation, results could be less then desired.  As a precaution against this, Required Sensors allows the identification of critical sensors, and if any of them are missing or fail the regulator will take action to reduce demands placed on the system.
Required Sensors allows the identification of critical sensors.  It is a number created by summing up the value associated with each potential critical sensor.  For example: if you wished to indicate the Alternator and Battery temperature sensors are critical, you would enter 3  (1+2).   The value of 0 disables critical Required Sensor checks and the regulator will utilize other existing fall-back modes.
Sensor
Value
Default Action of missing sensor
Alternator Temperature Sensor
1
Enable Half-Power mode
Battery Temperature Sensor
2
Force to FLOAT mode
Current Shunt
4
FAULT regulator  (See note**)



Engine Temperature Sensor
8
Go into Falf Power Mode, stop Watermaker
EGT Temperature Sensor
16
Go into Half Power mode, Stop Watermaker, Full throttle.
Sea-water(cooling) Temperature Sensor
32
Fault if missing
Watermaker PSI (pre / post) Sensors
64
Disable Watermaker



Force FAULT override
128
Overrides ‘Default’ action and forces regulator into FAULT mode.
Table 6 - Required Sensor Encoding

If at any time one of the Required Sensors are identified as failed or missing the LED will flash its normal patterns, but in RED. In addition if the Feature_out port is configured to drive a dash-lamp (compile time default mode) it will turn on the lamp full time indicating a fault. 
The VSR Alternator Regulator may also be configured to cause a non-recoverable FAULT condition, overriding the default actions listed in Table 6  by adding 128 to the summed number.  In the prior example of Bat and Alt sensors being critical, sending 131 instead of 3 will cause the regulator to FAULT if either is noted as missing or fails.
Note**   It is difficult to determine if an Amp Shunt has failed vs. if are truly reading 0A of current.  Because of this, the VSR Alternator Regulator will delay check for the presence of a working Current Shunt until after Bulk has been completed.  If at any time during BULK a current of greater than 5A was noted it will be flagged as the shunt is present and working.  Once this determination is made no additional checks will be made – as a valid operation condition for the regulator is a true 0A of current (example, when actively regulating current to 0A in FLOAT mode).
(Available with Firmware 1.3.0 and above)